VA/VE - Our work of cost reduction

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Corrugated material

【 Corrugated Cushion for Automobile Parts 】

Save material cost Reduce man-hours

BEFORE

　　　Old cushion was layering and gluing CB flute.

AFTER

However by changing that to C flute and changing to a simple folding method without glue, we contributed to reducing material costs and man-hours.

【 Automobile Parts 】

Save material cost Reduce Weight & Volume

BEFORE

3 pcs/ box
Separate tray for SHORT & LONG CVJ

AFTER

5 pcs/ box
Commonized Tray for SHORT & LONG CVJ

EPSON Corrugated Cusion

Save material cost Ecological Reduced price by 40%

BEFORE

AFTER

【 Automobile Parts 】

Save material cost Reduce Weight & Volume

BEFORE

Short … 60pcs/pallet
Long … 45pcs/pallet

AFTER

Short … 75pcs/pallet
Long… 75pcs/pallet

Standard Box Downgrading Material

Save material cost Reduced price by 20%

BEFORE

Double wall (CB flute)

AFTER

Single wall (C flute)
+ Double wall insert pad

The flap is designed to be used for an extra support. The pad is inserted for an additional strength.

EPS Cusion Changed to Corrugate

Save material cost Ecological -30% cost down

BEFORE

8 units/layer
24 Units/box

AFTER

10 units/layer
30 units/box

Transportation Package for Car Audio

Save material cost Save transportation cost Won award

Thai Corrugated Packaging Excellence Award 2018

- Transportation Packaging Partition for Packaging -

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Foam cushion

EPSON Stretchable Buffing Pad

Save material cost Reduce number of items Reduce man-hours Cost down

BEFORE

The customer used fixed PE foam

AFTER

By changing that to our notched foam which expands vertically and horizontally, they could reduce raw material costs. As this cushion can be applied to many products dispite of its size, the number of cushions they were using has been greatly reduced, so as the man-hours.