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An expert on Anodizing and Surface treatment

What is anodizing?


Characteristics of aluminum base material

Advantages

Light and strong

With a specific gravity of 2.7, one-third that of iron, it is used in aircraft parts due to the enhanced strength achieved through alloying.

Good heat conductor

Its thermal conductivity is three times higher than iron, making it ideal for automobile radiators and heat exchangers.

good electrical conductor

It can carry double the current compared to copper of equivalent weight. Its lightweight nature makes it a candidate for power transmission lines.

rust resistant

A very dense oxide film forms on the surface, which acts as a protective layer and prevents corrosion.

 

Disadvantages

Difficult to weld

The oxide film has a high melting point of about 2000°C, requiring its removal prior to welding. Additionally, the base material's thermal conductivity affects the welding process.

Has a large thermal expansion coefficient

The linear expansion coefficient is about twice that of iron-based materials, so there is a risk of damage due to thermal fatigue.

Difficult to paint

The oxide film on the surface is chemically stable, making it difficult to apply general paint.

Corrodes depending on conditions

Corrosion leading to destruction occurs in alkaline or acidic environments and in contact with dissimilar metals.

A method to improve the shortcomings of aluminum

Difference from plating

Different ①

Whereas plating is simply a film that builds up on the base material, anodizing penetrates the base material and forms a film, producing a durable coating.

Different ②

Anodizing forms a metal film using the anode, while plating uses the cathode in a water tank.

Anodized surface treatment

Plating treatment

►Processing image

►Processing image

►Differences in film formation

The film penetrates from the surface of the aluminum base material to the inside, and at the same time grows on the outside. This is a treatment that is suitable for expressing the unevenness of the material.

►Differences in film formation

Used when processing metals that are less susceptible to corrosion due to oxidation, unlike aluminum. It differs from anodizing in that the plating layer does not penetrate the base material.

Difference from chemical coating

Different ①

Chemical coating involves submerging metal in an acidic or alkaline solution without using electricity. This method produces a chemical layer that enhances rust prevention and facilitates subsequent painting.

Different ②

Chromium is used to treat metals such as steel, zinc, and aluminum due to its hardness and corrosion resistance.

Types and characteristics of anodizing

Name

Sulfuric acid anodizing

Oxalic acid anodized aluminum

Chromic anodizing

Phosphate anodizing

Solution type

Sulfuric acid

Oxalic acid

Chromic anhydride

Phosphoric acid

Characteristics

High hardness / Abrasion resistance / Corrosion resistance / Weather resistance

High hardness / Abrasion resistance / Corrosion resistance / Weather resistance

High heat / Crack-free / Corrosion resistance

Corrosion resistance / Adhesion

Component use

Digital cameras / Smartphone exteriors / Aircraft

Golden colored kettle pot

Aircraft parts

Painting / Adhesive Base

Features

Sulfuric acid anodizing is a common method that results in minimal surface roughness. It can take advantage of the texture of the base material and can be colored in a variety of ways.

Oxalic acid anodized aluminum is more corrosion resistant than sulfuric acid anodized aluminum. As the film thickness increases, it exhibits excellent insulation properties.

A processing method that creates an aluminum film by immersing the material in a chromic acid solution. It can give high-strength aluminum alloys with high copper content, excellent corrosion resistance and heat resistance. This material is recognized for its durability and resistance to cracking or breaking, making it suitable for applications such as airplane components.

This is done as a pretreatment to improve painting and adhesive strength. When anodizing with phosphoric acid liquid, the pore size becomes larger than with general anodizing, making it easier to color.

 

Latest Update 09 Jul 2025